GET FAST SUPPORT FOR YOUR MACHINE

SService Department:
(303) 630 1790 
Service-USA@kapp-niles.com
PParts Department:
(303) 630 1791
Parts-USA@kapp-niles.com
TTools Department:
(303) 630 1792
Tools-USA@kapp-niles.com 

 

HOURS OF OPERATION

Mon-Fri 7:30AM - 5:00PM MST

Main Phone: (303) 447 1130

The KAPP Group offers innovative technologies and systems for high precision hard finishing of gears and profiles. We supply complete solutions - machines, tools and processes for your special requirements. Thanks to this integrated concept, we are able to combine knowledge and experience, arriving at answers that could not have been achieved without complete control of the process.

Grinding machines and tools trademarked as KAPP are primarily geared towards the automobile, aerospace, manufacturing and compressor industries.  These include the GAS, GIS, KX, RX, and VX product lines. The NILES products find their applications mainly in the wind energy, rail, drive technology as well as mineral extraction. Please find these under the ZE, ZP, and ZX product lines.

 

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  • KAPP GAS / HGS / CX I

    KAPP GAS / HGS / CX I

    • individual solutions for finishing of
    - special profiles, e.g. slots
    - external threads
    - internal gears and vane pump rotors
    • dressable and non-dressable CBN / DIA tools

  • KAPP GIS TWIN

    KAPP GIS TWIN

    • profile grinding of internal threads
    • suitable for batch production
    • unloading / loading parallel to machining
    • 2-spindle concept with index table
    • non-dressable and dressable CBN tools
    • flexible automation system

  • KAPP KX 1

    KAPP KX 1

    • continuous generating grinding
    • discontinuous profile grinding

  • KAPP KX 100/260 Dynamic

    KAPP KX 100/260 Dynamic

    • generating gear grinding
    • for medium and large batch production
    • shortest set-up times and small footprint
    • pick-up concept design
    • dressable tools
    • integrated automation system

  • KAPP KX 160 Twin

    KAPP KX 160 Twin

    • generating gear grinding
    • suitable for medium and large batch production
    • minimised idle time
    • 2-spindle concept with index table
    • dressable and non-dressable CBN tools
    • flexible automation system

  • KAPP KX 300 P

    KAPP KX 300 P

    • generating and profile gear grinding
    • suitable for prototyping to large batch production
    • customised configuration
    • vertical machine design
    • dressable and non-dressable CBN tools
    • customized automation

  • KAPP KX 500 FLEX

    KAPP KX 500 FLEX

    • suitable for prototyping to large batch production
    • considerably shortening idle times
    • integrated index table
    • dressable and non-dressable CBN tools
    • manual or automated loading

  • WEISSER-KAPP MultiCELL

    WEISSER-KAPP MultiCELL

    Gear grinding center for high productive gear finishing

    • suitable for medium and large batch production
    • processing of reference geometries and gears
    • merging two processes in one cell
    • dressable tools

  • KAPP RX 120

    KAPP RX 120

    • generating and profile grinding of rotor profiles
    • suitable for batch production
    • concept for high-productive manufacturing
    • non-dressable CBN tools
    • + optimised loading concept
    • + deburring parallel to grinding operation (optional)

  • KAPP RX 55 / 59

    KAPP RX 55 / 59

    • profile grinding of rotor profiles
    • suitable for batch production
    • high stock removal capability for efficient manufacturing
    • roughing and finishing in one set-up
    • non-dressable CBN tools
    • customised automation system

  • KAPP VX 55 / 59

    KAPP VX 55 / 59

    • machining of gears and special profiles
    • suitable for prototyping and small batch production
    • machining parts of complex geometry
    • designed for internal and external gears
    • dressable and non-dressable CBN tools

  • NILES ZE Machine Series

    NILES ZE Machine Series

    Gear profile grinding
    • smallest footprint and optimal access
    • electrical direct drive and hydrostatic as option
    • external / internal gears and special profiles
    • highest flexibility - from drive technology to wind power

  • NILES ZP Machine Series

    NILES ZP Machine Series

    Gear profile grinding
    • wide guideways and high drive power
    • electrical direct drive and hydrostatic as option
    • external / internal gears and special profiles
    • highest flexibility - from drive technology to wind power

  • NILES ZX Machine Series

    NILES ZX Machine Series

    • generating and profile gear grinding
    • any application - from prototype to large batch production
    • manual or automated loading
    • cylindrical and conical external gears
    • increased productivity for rail, processing raw materials, and energy technology

  • R&P Metrology RPC 1000 / 1600

    R&P Metrology RPC 1000 / 1600

    Equipment for rotationally symmetrical workpieces

    Machine structure with outstanding accuracy
    Large bearing distances of guides
    Drive system close to center of gravity
    High-precision rotary table
    Perfectly combines all characteristics of a CMM with the advantages of a gear/form measuring system

  • R&P Metrology RPG 3500 DS

    R&P Metrology RPG 3500 DS

    Four axis (+1) generative gear inspection system

    • measures pitch, profile and helix
    • unknown gear determination

    • full four axis generative gear inspection
    • CMM 3D measurements
     

  • R&P Metrology RPG 4000 - 5500

    R&P Metrology RPG 4000 - 5500

    Highest accuracy inspection for gears to 5,500 mm dia.

    • Measures profile, helix and pitch - external & internal gears
    • Optional surface finish measurements available
    • Solid granite machine table rests on active dampers
    • No separate foundation is necessary
    • Full 3D CMM inspection with I++ compatibility
    • Linear motors for X, Y and Z axes
    • To 44,000 lbs (20,000 kg) capacity on table

  • R&P Metrology RPG PM 750/1250

    R&P Metrology RPG PM 750/1250

    Flexible options for large gear metrology

    • use with or without rotary table
    • measures pitch, profile and helix
    • portable - move from machine to machine on plant floor
    • unknown gear determination
    • available docking station provides integrated rotary table

    • full four axis generative gear inspection when docked
    • CMM 3D measurements when docked (I++ compatible)
     

  • KAPP KX 300P-RL

    KAPP KX 300P-RL

    • generating and profile gear grinding
    • suitable for prototyping to large batch production
    • customised configuration
    • vertical machine design
    • dressable and non-dressable CBN tools
    • customized automation

  • KNe3P

    KNe3P

    gear profile grinding
    • best price performance ration in its class
    • intuitive KNgrind software with touch screen HMI
    • ideal ergonomics
    • electrical cabinet attached for minimum installation time

  • KNM 67P | RPG PM 750/1250

    KNM 67P | RPG PM 750/1250

    Flexible options for large gear metrology

    • use with or without rotary table
    • measures pitch, profile and helix
    • portable - move from machine to machine on plant floor
    • unknown gear determination
    • available docking station provides integrated rotary table

    • full four axis generative gear inspection when docked
    • CMM 3D measurements when docked (I++ compatible)

  • KNM 7C

    KNM 7C

    measuring machine

    • machine structure with outstanding intrinsic accuracy

    • large bearing distances of guides

    • machine base on active dampers to absorb vibrations

    • no need for a separate foundation

    • drive system close to center of gravity

    • high precision air bearing rotary table with direct drive

    • state of the art linear motors in x-, y- and z- axes

  • NILES ZE 400

    NILES ZE 400

    Gear profile grinding
    • smallest footprint and optimal access
    • electrical direct drive and hydrostatic as option
    • external / internal gears and special profiles
    • highest flexibility - from drive technology to wind power

  • NILES ZE 800

    NILES ZE 800

    Gear profile grinding
    • smallest footprint and optimal access
    • electrical direct drive and hydrostatic as option
    • external / internal gears and special profiles
    • highest flexibility - from drive technology to wind power

  • NILES ZX 1000

    NILES ZX 1000

    • generating and profile gear grinding
    • any application - from prototype to large batch production
    • manual or automated loading
    • cylindrical and conical external gears
    • increased productivity for rail, processing raw materials, and energy technology

  • PGM 165

    PGM 165

    Gear measurement system
    • intuitive, user-friendly navigation
    • measure gear in relation to functional datums
    • modular design approach to hardware and software
    • ability to compare output results in multiple gear standards simultaneously

  • PGM 400

    PGM 400

    Gear measurement system
    • intuitive, user-friendly navigation
    • measure gear in relation to functional datums
    • modular design approach to hardware and software
    • complete user control over format of analysis reports generated

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