GET FAST SUPPORT FOR YOUR MACHINE

SService Department:
(303) 630 1790 
Service-USA@kapp-niles.com
PParts Department:
(303) 630 1791
Parts-USA@kapp-niles.com
TTools Department:
(303) 630 1792
Tools-USA@kapp-niles.com 

 

HOURS OF OPERATION

Mon-Fri 7:30AM - 5:00PM MST

Main Phone: (303) 447 1130

Kapp Technologies tool creation process in 3 steps

Although there are many more in-depth parts to the process, let us explain the basics:

planning & strategy

planning & strategy

We take your plans for the perfect profile and work together to find the best process that will meet your needs.

design & develop

design & develop

Once requirements are set we engineer the tool that will create the shape. Making it as efficient as possible.

test & deliver

test & deliver

Using methods decades in practice yet ever improving, we manufacture your tools to the exact standards you specify.

CBN Grinding WheelsCBN Wheels

Depending on the process, KAPP Technologies offers:

Profile grinding wheels
    Full form profile grinding with single CBN profile grinding wheels for single indexing, suitable for roughing and / or finishing process.

Wheel sets
    Full form profile grinding with multi-rib CBN profile grinding wheels for single indexing. Outside wheels suitable for roughing, center wheel for finish grinding. Primarily used to minimize indexing errors.

Such as:

  • topological wheels
  • rotor grinding wheels
  • slot grinding wheels

CBN Grinding WormsCBN Worms

Depending on the process, KAPP Technologies offers:

Cylindrical CBN grinding worms
Generating grinding with cylindrical CBN grinding worms for roughing and finishing

Globoidal CBN grinding worms
Generating grinding with globoid CBN grinding worms
Primarily used for roughing

Coroning ToolsCoroning Tools

Depending on the processing task, KAPP offers:

Coroning rings
Coroning with non-dressable Coroning rings with internal teeth and single-layer electroplated diamond.
This process is primarily used for stock dividing roughing / finishing.

Coroning gears
Coroning with non-dressable Coroning gears with external teeth and single-layer electroplated diamond.
This process is particularly suitable for the finishing process, and achieves a surface finish comparable to scraping or honing.

Dressable ToolsDressable Tools

  1. Beside the non-dressable CBN grinding tools, dressable grinding tools of leading manufacturers can be used on our machines, too.
  2. Vitrified bond aluminium oxide tools are dominant. Sintered aluminium oxide is preferred as the grinding tool for grinding of steel due to its resilience and grinding capability. Gray cast-iron can also be processed with normal aluminium oxide.
  3. The profiling of the grinding tools takes place via a machine-integrated CNC dressing unit. A diamond-plated, rotating dressing tool profiles the wheel in accordance with the respective gear parameters.
  4. The grinding tool is conditioned specifically for rough or finish grinding by selecting respective technological dressing parameters.
  5. Form consistency and cutting capacity of the grinding wheel is assured by repeated dressings, dependent on pre-defined stock removal rates.
  6. Automatic balancing produces smoother turning for larger grinding tools, and consequently, high gear quality.

Dressing ToolsDressing Tools

1. Diamond dressing rolls with or without tip dressing

DIA-profile and form rolls for workpiece-dependent or flexible dressing of vitrified bond aluminium oxide tools for continuous generating grinding of external gears.

2. Diamond dressing gears

for profiling of dressable honing rings.

Contact us

If your company has a gear or profile that might be suitable for grinding, we are standing by for your inquiry:

Tools Hotline: 303 630 1792

Tools Email: tools-usa@kapp-niles.com

Discuss Options & Place Order

Send us your criteria:  We recommend our proprietary "SLEDS" ordering software, but requests by any method are suitable.

Our team of experts then assist you in finding the best process for your application. Working together to optimise production. We can also quote multiple approaches, making sure your tools are economically efficient.

Once the right solution is agreed upon, multi-stage design reviews will be preformed prior to manufacture; making sure you get the exact tool you desire.

Tool Library

Our involvement continues even after the warranty. We keep a online library of all your company's tools (and other resources) within our secure customer portal. Simply login below:

Email:
Password:
Forgot your password? / Request an Account.

 

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